| Quantity: | |
|---|---|
Provide machines for making potato chips or frozen french fries
We focus food machine manufacturing for 16 years experience, professional designing and service, which make sure to provide you more suitable and high quality potato chips making machines.
FROZEN FRENCH FRIES PRODUCTION LINE AND POTATO CHIPS MAKING PRODUCTION LINE
Instruction:
The full automatic potato chips making machine for making potato chips and frozen french fries from fresh potatos to final packing equipment.
Electricity or gas/ LPG heating source as choice for blanching and frying machine
French fries production ratio is 1:0.7 for fresh potatoes and finished french fries; Potato chips production ratio is 1:0.25 for fresh potatoes and fried potato chips.
Autoamtic Potato Chips Production Line
Automatic Frozen French Fries Production Line
Feature:
Full automatic production line from fresh potatoes to final packing. just several workers can complete production.
All machines of the whole line are made of SUS304 Material.
Adopt PLC control system and famous brand electric appliance
Customized as user's actual production processing.
High Automation, simple operation, easy cleaning.
Specification:
1. Production efficient:
It is 4:1 for fresh potato and finished potato chips
It is 2:1 for fresh potato and finished frozen French fries
2. Fresh potato requirement:
For Potato Chips:
Diameter is about40-60 mm, regular shape;
Inside is white, small bud;
Drying material content is about 22-25%.
Deoxidize sugar content ≤0.2%:before using the potatoes, it is needed to put storage potatoes in another room whose temperature is about 12-18℃ and last for 1 week
For French Fries:
Color outside is yellow, Color inside is white
Dry material content≥20%
Sugar content≤0.2%;
Length ≥68mm
Size is 8*8, 9*9, 10*10mm
Production Planning Proposal And Equipment Details:
Flow chart: Feeding Elevator→Washing Peeling→Pick Line→Conveyor→Cutting Machine→Impurity Removing →Rinsing Machine→Blanching Machine→Vibrating De-Watering Machine→Air Dry Line→Elevator Conveyor→ Frying Machine→Vibrating De-Oiling Machine→Air Cooling Line→Elevator Conveyor→Quick-Freezing /Seasoning Machine→Automatic Packing Machine
Equipment Details:
No. | Equipment | Function |
1 | Feeding Conveyor | For elevating and conveying potatoes into the next washing peeling machine |
2 | Washing and Peeling Machine | Thoroughly washing and peeling the potatoes |
3 | Picking Line | For manually disposing the uncleaned places and selecting the defective potatoes |
4 | Potato cutting machine | To cut potato slivers or potato chips (slivers' size and chips' thickness can be adjusted through adjusting blades. ) |
5 | Pre-rinsing bucket | Pre Rinsing the slivers and chips then convey them to impurity machine |
6 | Impurity Machine | Remove the short and offcut pieces(only used for french fries making line) |
7 | Rinsing Machine | Through high pressure water flow and water bubbles to wash off the starch of potato slivers or potato chips |
8 | Blanching Machine | Through 60-95 degree hot water blanching to protect potato sliver or chips from oxidation, keep its original color and quality. |
9 | Vibrating Dewatering Machine | Shake to remove surface water and spread the potato slivers or chips for next step air drying. |
10 | Air Drying Machine | Through high pressure fan blowing for pre-cooling and removing the excess water after blanching in short time, prevent the fried oil jumped phenomenon |
11 | Frying Machine | For frying the potato slivers or chips. Frying temperature 0-220℃adjustable; Frying time frequency adjustable. |
12 | Vibrating Deoiling Machine | Shake to remove surface oil and spread the potato slivers or chips for next step air cooling. |
13 | Air Cooling line | Through high pressure wind blowing for pre-cooling and deoiling the potato slivers or chips |
14 | Elevator Conveyor | For lifting the finished potato sliver to Freezing machine; or convey the chips into seasoning machine |
15-1 | Seasoning Machine for Potato chips | For potato chips seasoning. Can use different flavors as per your needs |
15-2 | Fluidized quick freezer | For potato slivers quick freezing. |
16 | Packing Machine | Automatically pack potato slivers or chips into bags. Automatic Feeding, Metering, Bag Filling, Date Printing, Inflatable (Exhaust), the Whole Process of the Finished Product Output. |
Installation & Commission:
1) Guide Installation:
The supplier provide guidance service online or telephone for installation and commissioning within 48 hours after receiving the notice from the buyer.
2) Technician to the Site Installation:
we shall send one engineer to the buyer’s location for installation, commissioning, and training for 7 days. The buyer shall pay for the salary, round-trip tickets, visa application expense, (including round-trip tickets for visa), food and hotel (with internet available), security, traffic at buyer’s site. The salary is USD150/Day (7hours) for this engineer(From the date of our departure to return to my company).
The buyer should supply the support steel frame,installing tools and others required during in the installation and commissioning.
3) Operator Training:
Equipment from the wiring, debugging, the buyer side operators will be under the guidance of the supplier, learning the mechanical working principle and maintenance factors of the operation processing, master the use of equipment theory and practical experience.
